Karlville Pouchmaster KV-DSUP-400
Compact, high-performance pouch maker
Ideal for short run, high-quality production.
Quick changeovers – Tool-less design and recipe memory for fast setup.
Low waste – Integrated ramp speed control reduces scrap during start-up.
User-friendly touchscreen (HMI) – Simple interface with recipe storage.
Digital print ready – Engineered for flexible packaging with digital workflows.
Servo-controlled precision – Up to 8 servo motors for consistent pouch quality
Supports a wide variety of pouch formats including:
3-side-seal pouches (from 1 or 2 webs) Stand-up pouches (from 1 or 3 webs)
2-side-seal pouches (from folded web) With or without zippers -
Folded gussets
Max Pouch Width: 400mm Max Pouch Height: 400mm Gusset Depth Range: 15–65mm
Machine Specifications
Max mechanical speed: 200 cpm
Production speed: ~130 cpm (material dependent)
Max material width: 420mm
Material range: PET, ALU, PE laminated with PP or PE
Material thickness: 55–200 microns
Included Equipment
Top + bottom unwinders with pneumatic clamping
Servo-driven draw, 1nip, sealing and cooling stations
Bottom gusset folding and zipper unwinder
Flying knife cutting system with anti-static bar
Eye-mark sensor and ultrasonic edge guide
Conveyor exit system
Tear notch, euro hole & tack-hole punches
Doy style and straight sealing dies
Zipper sealing and cooling dies
Multiple cross sealing dies and silicon holders
Over £100k of extras included:
Ultrasonic zipper crush station,
vacuum punch waste removal,
gusset folding upgrade, chiller, and more.
Additional kit on the machine:
Second Longitudinal station - smaller zipper pouches and separate skirt seal for Multi web pouches.
Additional Cross seal station for running mono materials
Double cut function
Additional Trim rewinder
Mono Gusset Seperator
Additional punch bridge